…Previously, a creative design engineer would develop a 3D model of a new car concept. This model would be sent to aerodynamics specialists, who would run physics simulations to determine the coefficient of drag of the proposed car—an important metric for energy efficiency of the vehicle. This simulation phase would take about two weeks, and the aerodynamics engineer would then report the drag coefficient back to the creative designer, possibly with suggested modifications.

Now, GM has trained an in-house large physics model on those simulation results. The AI takes in a 3D car model and outputs a coefficient of drag in a matter of minutes. “We have experts in the aerodynamics and the creative studio now who can sit together and iterate instantly to make decisions [about] our future products,” says Rene Strauss, director of virtual integration engineering at GM…

“What we’re seeing is that actually, these tools are empowering the engineers to be much more efficient,” Tschammer says. “Before, these engineers would spend a lot of time on low added value tasks, whereas now these manual tasks from the past can be automated using these AI models, and the engineers can focus on taking the design decisions at the end of the day. We still need engineers more than ever.”

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    But, what about accuracy? For GM’s purposes, Strauss says accuracy is not a huge concern at the design stage because finer details are ironed out later in the process. “When it really starts to matter is when we’re getting close to launching a vehicle, and the coefficient of drag is going to be used for our energy calculation, which eventually goes to the certification of our miles per gallon on the sticker.” At that stage, Strauss says, a physical model of the car will be put into a wind tunnel for an exact number.

    All in all, by drastically bringing down the time it takes to model the physics, large physics models enable engineers to explore a much greater range of possibilities before a final design is reached.

    So this is really just to help iterate on early designs without waiting 2 weeks each time to get feedback on if a design is problematic. This is actually a really great use of machine learning.